Abstract:
The manufacturing process of Crankshaft is studied. Defects found in crank shaft are surface cracks, unfilling, scale pits and lap. Surface Crack is contributed more toward rejection. To reduce surface
crack, simulation is to be carried out in FEM based software DEFORM 3D, to visualize the material flow in die cavity. Temperature range is to be found during simulation in DEFORM 3D, Experiments are to be carried out at temperature range to validate DEFORM 3D result .